Porous Aluminum Al Foam Open Cell AL Aluminum Foam Metal Foam Battery Materials

Porous Aluminum Al Foam Open Cell AL Aluminum Foam Metal Foam Battery Materials

Our aluminum foam is a lightweight, porous metal material produced from pure aluminum or aluminum alloys through advanced foaming processes, featuring a uniform honeycomb-like cellular structure throughout. With a density as low as 0.2–0.4g/cm³ – approximately one-tenth that of conventional aluminum – it combines the strength of metal with the lightness of foam, offering exceptional energy absorption, sound insulation, and electromagnetic shielding performance. Available with customizable porosity, pore size (0.3–7mm), and cell structure (closed-cell or open-cell), it is widely used in transportation, military, construction, and electronics industries.

Specifications

Product NameAluminum Foam, Foamed Aluminum, Porous Aluminium Panel
Cell StructureClosed-cell (most common – for structural, energy absorption, insulation)Open-cell (for filtration, sound absorption, heat exchange)
Base AlloyPure Al (1060, 1100), 6061, 6101-T6, Al-Si alloys
Porosity40% – 95% (typical: 60% – 90%)• Low porosity (40-60%): higher strength, structural use• Medium porosity (60-80%): balanced performance, most versatile• High porosity (80-95%): ultra-lightweight, acoustic/thermal use
Pore Size0.5mm – 10mm (common: 1mm – 5mm); uniform or gradient distribution available
Bulk Density0.20 – 1.10 g/cm³ (1/13 to 1/2.5 of solid aluminum)
Panel DimensionsThickness: 5mm – 100mmLength / Width: up to 2000mm × 1000mm (standard sheets); custom cutting available
Mechanical PropertiesCompressive Strength: 1 – 20 MPa (density-dependent)Bending Strength: 2 – 15 MPaEnergy Absorption: excellent – ideal for impact protection & crashworthiness
Key Functional PropertiesSound Absorption: NRC 0.4 – 0.9 (open-cell type superior)Thermal Conductivity: 0.5 – 8 W/(m·K) (insulating at high porosity)EMI Shielding: 40 – 90 dBFire Rating: Class A1 (non-combustible)Corrosion Resistance: good, suitable for outdoor use
Primary Applications1) Automotive crash absorbers & lightweight structures2) Architectural facade & interior decoration3) Acoustic insulation & noise control4) Thermal insulation & fire protection5) Electromagnetic shielding (electronics / data centers)6) Energy absorption in aerospace & defense7) Filtration & fluid flow control (open-cell)8) Heat exchanger cores (open-cell)


Porous Aluminum Al Foam Open Cell AL Aluminum Foam Metal Foam Battery Materials

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Porous Aluminum Al Foam Open Cell AL Aluminum Foam Metal Foam Battery Materials

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Porous Aluminum Al Foam Open Cell AL Aluminum Foam Metal Foam Battery Materials

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Porous Aluminum Al Foam Open Cell AL Aluminum Foam Metal Foam Battery Materials

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